I developed a method that worked pretty much perfectly every time. Getting the correct size for all your armour sections right first time will save you a lot of time.
There are 2 files for the forearm, I used "Forearm", but "Forearm 2" looks like a better designed model. Armour is scaled for a 182cm person (6.0ft for all ye Imperial Stormtroopers), so just use Pepakura Designer to scale the filles according to your height / stature. A much more comprehensive list of my photos is located HERE Since I've spent so long on this project, it's hard for me to list everything that I did to accomplish it, so feel free to leave a comment if you have any questions, and I'll answer it as best as I can! File Download links for the entire suit (+ Hammer and other props): Mega (New link!) Never tried this site before, but they seem more public-download-link friendly than DropBox Also includes an interactive scaling spreadsheet I just made. Pepakura is easier for beginners, but can end up taking longer and is typically less comfortable. The main ways to go about making hiqh quality armour are either pepakura or EVA foam. To save space I won't detail the required materials (These can mostly be seen from the step descriptions and images), and a good understanding of the safety regarding fibreglassing is recommended. This is my custom Spartan armour from Halo reach Since there are so many pepakura tutorials out there, I'll try and keep the tutorial very basic, and instead add tips and shortcuts that I've found while creating the armour.
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